Mass Production & Lean: What’s the difference?

Mass Production & Lean: What’s the difference?

Mass production is not considered to be a Lean production method. At the height of its innovation however, it did effectively lower the unit cost of many goods and improved the efficiency of facilities. In the spirit of Lean and continuous improvement, it’s important to keep finding ways to improve the organization and over time,

Foundational Concepts of Lean

Foundational Concepts of Lean

Lean manufacturing utilizes a number of strategies and tools to improve the business by boosting productivity and eliminating waste. The following are just a handful of the most common Lean tools, many have been adopted from manufacturing in Japan and the Toyota Production System . 5S (The Visual Workplace) 5S is a system of creating

The Tools of Kaizen

The Tools of Kaizen

Kaizen is the methodology and philosophy of making small continuous improvements in business. It can be both an ongoing daily commitment or be implemented in a series of short-term, rapid improvement events. This way of thinking involves employers from all levels and works to make small incremental changes in nearly every aspect of the workplace.

Healthcare and Workplace Injuries

Healthcare and Workplace Injuries

When most people think of hospitals and doctors’ offices, they think of a place to go to get better from an illness or injury. When employees go there, however, they might think of it as a dangerous place where they might actually sustain a serious injury. A recent study found that healthcare workers are more

Importance of Catchball

Importance of Catchball

The catchball is an important part of any planning process, but it is something that is all too often just glossed over. When done properly the catchball encourages leadership and team members to dialogue about a particular topic in an efficient and productive manner. It can help to break down the walls which are all

Lean and Kaizen are not meant to eliminate People

Lean and Kaizen are not meant to eliminate People

One of the most persistent problems companies experience when attempting to implement lean and/or Kaizen practices, is that people are always worried that it will lead to the elimination of jobs. Since the beginning of these methodologies, employees have feared that the increased efficiencies and other changes that take place will mean that there is

Kaizen Continuous Improvement

Kaizen Continuous Improvement

What is Kaizen? Many people mistakenly think that Kaizen is only used for short term improvement events and other onetime improvement hits. The fact is, however, Kaizen should be used to help build a culture of continuous improvement in a facility. This will include scheduled events but it should continue on much longer than that. The following

Kaizen

Kaizen

Kaizen is a Japanese word which means improvement or to change for the better, but it is also a philosophy or set of practices which many businesses use to help them focus on continuous improvement of their processes in manufacturing.  While it has been applied in many industries including health care, banking, engineering and government,