Mass Production & Lean: What’s the difference?

Mass Production & Lean: What’s the difference?

Mass production is not considered to be a Lean production method. At the height of its innovation however, it did effectively lower the unit cost of many goods and improved the efficiency of facilities. In the spirit of Lean and continuous improvement, it’s important to keep finding ways to improve the organization and over time,

Foundational Concepts of Lean

Foundational Concepts of Lean

Lean manufacturing utilizes a number of strategies and tools to improve the business by boosting productivity and eliminating waste. The following are just a handful of the most common Lean tools, many have been adopted from manufacturing in Japan and the Toyota Production System . 5S (The Visual Workplace) 5S is a system of creating

Six Sigma Principles

Six Sigma Principles

The Six Sigma methodology is one that focuses on creating quality products and eliminating defects. Though Six Sigma is a vast idea that spans a number of Lean philosophies and methods, at its core, Six Sigma is driven by three principles: Process Improvement— Companies should take consistent action to eliminate root causes of deficiencies within

The Tools of Kaizen

The Tools of Kaizen

Kaizen is the methodology and philosophy of making small continuous improvements in business. It can be both an ongoing daily commitment or be implemented in a series of short-term, rapid improvement events. This way of thinking involves employers from all levels and works to make small incremental changes in nearly every aspect of the workplace.

Why Use a Checklist for Your Inspections?

Why Use a Checklist for Your Inspections?

Performing inspections is one of the most important jobs of a safety manager. Even in cases when the actual inspections aren’t directly performed by the safety manager, he or she will still be responsible for reviewing the results and taking action where necessary. Unfortunately, for many facilities, an inspection ends up being little more than a

Learn from Six Sigma

Learn from Six Sigma

Six Sigma has been used by countless organizations to improve the way they are doing business on a daily basis. The methodology can be applied to organizations of all types and sizes, ranging from the largest multi-national corporations to manufacturing facilities and even an individual family. Organizations have used Six Sigma as a reliable part

Lean and Kaizen are not meant to eliminate People

Lean and Kaizen are not meant to eliminate People

One of the most persistent problems companies experience when attempting to implement lean and/or Kaizen practices, is that people are always worried that it will lead to the elimination of jobs. Since the beginning of these methodologies, employees have feared that the increased efficiencies and other changes that take place will mean that there is

Kaizen Continuous Improvement

Kaizen Continuous Improvement

What is Kaizen? Many people mistakenly think that Kaizen is only used for short term improvement events and other onetime improvement hits. The fact is, however, Kaizen should be used to help build a culture of continuous improvement in a facility. This will include scheduled events but it should continue on much longer than that. The following

Six Sigma and More

Six Sigma and More

As most people are aware, six sigma is a concept of process measurement and improvement used by many companies around the world.  The goal in any six sigma process is to have no more than 3.4 defects per million opportunities.  An opportunity is any specific task which is performed.  It could be anything from the manufacturing of

Kaizen

Kaizen

Kaizen is a Japanese word which means improvement or to change for the better, but it is also a philosophy or set of practices which many businesses use to help them focus on continuous improvement of their processes in manufacturing.  While it has been applied in many industries including health care, banking, engineering and government,

Lean Supplies

Lean Supplies

Whether you’re just starting the process of moving your manufacturing facility toward 5s implementation or you’ve been following these best practices for years, you need to keep a full regiment of 5s approved lean supplies on hand at all times.  These supplies will help your business maintain a clean, organized, efficient and above all safe