Lean Manufacturing

What is 5S and How Should We Implement It?

What is 5S and How Should We Implement It?

5S is, in the simplest terms, a method of creating, maintaining and improving a workplace which is clean, orderly, and has methods for detecting waste and errors built in. When used properly, it will help to identify areas where things are being done inefficiently, and come up with solutions for improvement. It will help to

The Benefits of Equipment Inspections

The Benefits of Equipment Inspections

Individuals or departments which are responsible for the overall maintenance of a facility are often stuck in an undesirable position. They are typically extremely busy responding to requests from other departments to fix machines or perform other tasks. In addition, they are often constrained by budgets which don’t have too much wiggle room. What this

Learn from Six Sigma

Learn from Six Sigma

Six Sigma has been used by countless organizations to improve the way they are doing business on a daily basis. The methodology can be applied to organizations of all types and sizes, ranging from the largest multi-national corporations to manufacturing facilities and even an individual family. Organizations have used Six Sigma as a reliable part

Connection Between 5S and Lean

Connection Between 5S and Lean

In order to have a good understanding how 5S and lean concepts are connected, is important to first take a look at them separately. 5S is a way of measuring the implementation of lean manufacturing techniques. It is the foundation which is used to support lean manufacturing strategies from the beginning until full implementation. Lean manufacturing,

What is Kanban?

What is Kanban?

Kanban is a process management technique which can be used for a wide range of different things. It was developed using the Toyota “just-in-time” system, but it isn’t restricted to just manufacturing scenarios. In its simplest form, Kanban can be seen as a production system where new requests come in at one end and completed products come out

4 Tips to Improve Workforce Efficiency within Your Warehouse

4 Tips to Improve Workforce Efficiency within Your Warehouse

Improving workforce efficiency is an important task of any warehouse manager. According to a recent survey most managers recognize the fact that their facility is not running at optimal efficiency, but they feel there is little they can do about it. While most warehouse managers may know that their facility is not running as it

Lean and Kaizen are not meant to eliminate People

Lean and Kaizen are not meant to eliminate People

One of the most persistent problems companies experience when attempting to implement lean and/or Kaizen practices, is that people are always worried that it will lead to the elimination of jobs. Since the beginning of these methodologies, employees have feared that the increased efficiencies and other changes that take place will mean that there is

Kaizen Continuous Improvement

Kaizen Continuous Improvement

What is Kaizen? Many people mistakenly think that Kaizen is only used for short term improvement events and other onetime improvement hits. The fact is, however, Kaizen should be used to help build a culture of continuous improvement in a facility. This will include scheduled events but it should continue on much longer than that. The following